How can you ensure desired apple quality and consistency?

 

A task that is made even more difficult due to huge variations in apple quality across seasons, batches and varieties. Working with growers and packers around the world, we know that the world of apple production is challenging and fiercely competitive. Nevertheless, every day you must meet the strict market standards for quality, size, shape, color and overall appearance.

Following are the top challenges you might face, but don’t worry, we’ll also explore some solutions to ensure consistency and maximize your returns.

 

#1. Defects and diseases will damage your brand reputation.

 

Because of variable weather & growing conditions, each season has different, or more prevalent, defects which makes it challenging to deliver consistent quality. Extreme weather events, and ever stricter regulations on pesticide use, can have a big impact on apple quality. On top of that, disease, bacteria and fungus can can cause a range of different internal defects that are extremely difficult to detect.

 

#2 Rejection hurts your business.

It only takes a small % of defective apples to dramatically increase the risk of rejection. More than ever, it’s important for growers to meet the ever-changing requirements and quality standards. On top of that, you must meet your volume and on-time commitments while preserving the consistency and quality of your packed product. That’s why it is critical that you do everything possible to ensure that each and every apple ends up in the right place.

 

#3. Uniformity in a world with a lot of sizes, shapes and quality differences.

Every apple is different. So is every defect. Internal and external defects occur in many ways and can vary from season to season and batch to batch. This variability in size, shape and quality makes it challenging for manual graders to consistently sort apples into uniform grades, which can affect their marketability.  

 

Sorting by hand is outdated, automation is the industry-standard.

To address the above challenges, automation of the grading and sorting process is increasingly being seen as the only way to efficiently achieve the desired quality on a consistent basis. Automation provides the added benefit of being able to maximize the value of each apple and to easily modify grading standards to address the unique needs of your customers.  On top of all that, the reduction in labor costs can significantly impact your overall returns.

The answer to all your apple challenges in one: Ellips-Elisam.

After a season of hard work, you want to be rewarded with maximum harvest value. Regardless of weather conditions or batch quality, you can always deliver consistent quality with the Elisam Apple Grading Machine (powered by Ellips grading technology). By consistently meeting your client’s quality requieents each and every season, your reputation as preferred supplier is greatly enhanced. With every apple graded correctly, you’ll maximize the return on each harvest while delivering exactly what your customer needs.

 

This is why leading apple growers and packers choose Elisam:

 

#1. 360° precision grading.

Meet an apple grader with the best product handling and full surface inspection that handles each variation perfectly. The Elisam machine has been specially developed with a unique rotating carrier that gives you a 360° view of each apple. This complete analysis, achieved with 90 high-resolution images per apple, allows you to grade your apples with the highest accuracy. The Ellips TrueSort external quality system can detect every single defect at speed such as sunburn, punctures, russet, damage from birds or insects, frost damage, bruises, shrivel (dehydration), stem bowl cracks and more

#2. Internal defects have nowhere to hide.

Your apple may look perfect on the outside, but the internal quality may be a different story. Apples can be affected by various internal diseases or defects. These internal problems, such as internal browning, water core, internal bruising, bleeding, are not good and cause a chain reaction, as apples with internal problems can infect other apples during storage or export. With the Ellips TrueSort internal quality system, you can see through the entire apple (instead of just underneath the skin) and accurately detect internal defects. By virtually slicing the apple into pieces (up to 20 scans), you can examine and recognize these defects at lightning speed. Sometimes it’s even possible to detect internal diseases at an early stage.

 

#3. True-AI. Detecting even the most difficult defects.

Artificial intelligence (AI) offers opportunities to improve your grading process with intelligent automation. With so many ways for defects to appear across every piece of apple, it’s only through Ellips True-AI that can accurately model all these combinations. True-AI, detects even the most challenging defects and apple characteristics with an eye for the smallest details. You are now able to improve detection of difficult defects like pressure marks, blossom-end damage and stem bowl cracks. With grading performance moving towards 100% detection accuracy, you can fully trust the grading results and consistently deliver a superior product to your customers.

> Explore the powerful benefits of True-AI

 

Revolutionize your apple business with a guarantee of consistent quality.

Consistent quality is everything. With the powerful Ellips grading technology and Elisam machinery, you can detect the most challenging apple defects to deliver superior quality. This allows you to achieve maximum returns and the consistent quality desired by your customers. High-quality apples lead to improved customer satisfaction and loyalty, giving you a competitive advantage in the market.